MARINE CRANE AUTOMATION AND CONTROL SYSTEM RETROFITS
AUTOMATOS KOSMOS 4U provides engineering, panel construction, installation and technical support for deck crane and marine crane automation systems.
From fault diagnosis to the complete replacement of obsolete controls, we develop solutions around the existing equipment, installation conditions and operational requirements of each vessel.
PLC-BASED CONTROL SYSTEM UPGRADES
We replace ageing analogue electronics, control boards and conventional automation arrangements with modern PLC-based systems.
We develop applications using Siemens SIMATIC S7-1200, as well as Mitsubishi and Omron PLCs, according to project requirements. Our scope includes operating logic development, field signal integration and interfaces between the new automation system and the existing crane equipment.
We integrate Weintek HMI touchscreens for operator control, monitoring, alarms and diagnostics, giving operators and technical personnel a clear view of system operation.
OPERATOR INTERFACES AND MONITORING
Depending on the equipment and engineering scope, HMI functions can include:
Boom extension and boom angle indications.
Calculated working radius display.
Calculated load indication using the available measurements and crane data.
Hydraulic pump status and individual function indications.
Alarms, event history and diagnostic information.
Protected access to technical settings and parameters.
SENSORS AND OPERATING LIMITS
We install and replace pressure, position, extension and angle sensors, limit switches and other field devices.
We integrate the required interlocks, emergency stop signals, alarms and motion restrictions based on the engineering design, manufacturer information and project requirements.
HYDRAULIC PUMP PANELS AND SOFT STARTERS
We rebuild and upgrade hydraulic pump power and control panels, including the selection, installation and configuration of soft starters, power components and protective devices.
We design and construct new control panels and operator stations, including stainless steel enclosures for deck installations, with suitable sealing, equipment layout and maintenance access.
REPAIR AND TECHNICAL SUPPORT
Our services include:
Troubleshooting of automation systems, wiring and field signals.
Inspection and repair of boom extension and angle measurement systems.
Servicing of slip-ring assemblies.
Disassembly, cleaning of discs and contacts, and reassembly.
Reinstallation and electrical connection checks.
COMMISSIONING AND TECHNICAL DOCUMENTATION
We complete the installation with signal verification, parameter adjustment and on-board functional testing within the agreed project scope.
Technical handover can include electrical drawings, I/O lists, parameter records and a dedicated operator manual, providing the crew and vessel's technical department with structured documentation for operation and future maintenance.
From the initial vessel survey to programming, commissioning and technical handover, we take responsibility for the complete marine crane automation scope.
Contact us for technical assessment, repair or a control system upgrade for your marine crane.
