KAMAG RETROFIT

KAMAG Trailer Reconstruction

AUTOMATOS KOSMOS 4U completed a full retrofit of Kamag trailers used for dry-dock ship transport, delivering safe, modern, and efficient automation.


Problem

  • The old electro-hydraulic system showed severe wear and obsolescence.

  • It no longer met safety and reliability standards.

  • Operation was complex and error-prone for the crew.


Solution
AUTOMATOS KOSMOS 4U performed a complete system rebuild, combining hydraulic and electrical automation with a new PLC and advanced control logic.


Main Actions

  • Installed new PLC with SCADA/HMI touch screens for ergonomic control.

  • Developed control logic for pumps, valves, and lifting systems.

  • Integrated position and pressure sensors for precise monitoring.

  • Added safety interlocks, alarms, and emergency stops.

  • Converted wired control to wireless using custom radio handsets.

  • Trained operators for correct use and diagnostics.


Results

  • Safe and precise ship transport during dry-dock operations.

  • Enhanced system reliability with reduced risk of failures.

  • Simplified operation with HMI interface and wireless control.

  • Reduced maintenance time with built-in diagnostics.

  • Increased client confidence in critical dry-dock operations.


Demo Video
See the project in action — modern automation for secure and efficient ship handling.

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VIDEOS
  •  - Video 1
  •  - Video 2
  •  - Video 3
  •  - Video 4